JLCZ-70I Intelligent Drum Dryer: GMP-Compliant Pharmaceutical Softgel Drying Equipment for Medium-Batch Production

Within medium-batch softgel production facilities, production and quality assurance (QA) teams frequently encounter recurring challenges: inconsistent batch disintegration times requiring rework, prolonged drying cycles causing production bottlenecks, and inadequate drying data traceability flagged during regulatory audits. These issues not only impede production efficiency but also pose risks to product quality and regulatory compliance. The JLCZ-70I Intelligent Drum Dryer— a purpose-built pharmaceutical softgel drying equipment—addresses these pain points through intelligent design and industry-specific functionalities.

1. Technological Innovation: Aligned with Workshop Requirements

Traditional open-loop drum dryers are vulnerable to workshop humidity fluctuations, risking batch quality. The JLCZ-70I adopts a fully enclosed system with food-grade silicone rubber sealing to isolate dust and moisture. Equipped with high-precision dehumidification/refrigeration units (see precision temperature control components in the figure) and PT100 sensors (±0.1℃ accuracy), it maintains stable conditions (15-45℃, 20%-60% RH) in standard workshops.

This closed-loop design isolates materials from external interferences to ensure drying stability. Real-time temperature/humidity control shortens the drying cycle by over 30% compared to traditional equipment, enabling continuous medium-batch production.

2. Four Core Advantages: Built for How Pharmaceutical Teams Actually Work

• 4-Basket Independent Control: Eliminating the "One-Size-Fits-All" Drying Limitation

The equipment is equipped with four independent drying baskets (see modular layout in the figure), each made of 3mm-thick SS 316L stainless steel with a mirror-polished inner wall to prevent adhesion. Driven by independent frequency conversion motors, each basket supports stepless adjustment of temperature (15-45℃, ±0.5℃ precision) and humidity (20%-60% RH, ±2% RH precision). Its 8 spiral turning ribs (0-24RPM stepless regulation) ensure softgels tumble fully without collision. This enables simultaneous processing of multiple formulations, eliminating inter-batch variation—a key QA concern.

• High-Airflow Fluidization: Dry Faster Without Sacrificing Quality

The JLCZ-70I is equipped with a 7.5kW industrial centrifugal fan, delivering 900×8 m³/h airflow. Its optimized air duct system ensures uniform distribution, while 200-300Pa fluidization pressure enables hot air to penetrate the material layer efficiently. A GMP-grade H13 HEPA filter (filters 99.97% of ≥0.3μm particles) meets pharmaceutical air requirements. The variable-speed tumbling mechanism avoids surface cracking, increasing efficiency by 30%.

• GMP Compliance & Intelligent Control: Streamlining Regulatory Audits

The JLCZ-70I meets strict GMP standards—all material-contacting components are food-grade PTFE or SS 316L to avoid contamination. Its integrated Siemens PLC touchscreen supports one-touch automatic operation and manual intervention. Key parameters (temperature, humidity, rotation speed) are recorded in real time, streamlining regulatory audits.

•  Modular Design: Minimizing Downtime and Maximizing Productivity

The JLCZ-70I adopts a modular design with stainless steel quick-release clamps and positioning pins, enabling component disassembly without welding. Core parts like baskets and fans can be replaced in 2 hours with standard tools. Dedicated side maintenance hatches facilitate sensor and filter calibration, minimizing downtime for continuous production.

3. Technical Parameters: Tailored to Medium-Batch Needs

All specifications of the JLCZ-70I are calibrated for medium-batch production, avoiding over-engineered features that increase costs while ensuring required performance:

4. Three Core Values for Production Lines

Quality Assurance: Stable drying conditions ensure consistent disintegration times and high active ingredient retention, ensuring batch conformity and enhancing market competitiveness.

Efficiency Enhancement: Four-basket parallel production and 30% faster drying reduce unit costs while increasing output, supporting the scaling of medium-batch operations.

Compliance Support: GMP-compliant materials and real-time data traceability facilitate smooth regulatory audits, avoiding costly production delays.

For pharmaceutical enterprises seeking to balance quality, efficiency, and compliance in medium-batch softgel production, the JLCZ-70I is more than a standard piece of equipment—it serves as a critical production solution engineered specifically for medium-batch softgel manufacturing excellence. As a specialized pharmaceutical softgel drying equipment, it is designed to align with the rigorous demands of pharmaceutical production operations.